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A Design Study in Nickel-Aluminum Bronze                                        

Alloy Options
Three metal alloys were candidates for the pedal system components --

  • Structural Aluminum A201 with a T7 Heat Treat
  • Structural Nickel Aluminum Bronze Alloy - A020 from Piad Precision
  • Structural Ductile Cast Iron - ASTM A536 100-70-03
  •   Requirement Aluminum Alloy A201 T7 Nickel Aluminum Bronze - A020 Ductile Cast Iron A 536 100-70-03
    Ultimate Tensile Strength (ksI) >90 67 95-108 100
    Yield Strength (ksi) >50 60 58-68 70
    Elongation in 2" 5% 5% 10%-6% 3%
    Elastic Modulus (MSI) -- 10.3 17.5 24
    Density (g/cc) -- 2.8 7.3 7.1
    Brinell Hardness (10mm/500kg) -- 130 190-210 250
    Corrosion Resistance Fair Fair Excellent Fair

    Which material (aluminum, nickel aluminum bronze or ductile cast iron) best meets the requirements for tensile and yield strengths and ductility with acceptable corrosion resistance, weight, and elastic modulus?


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