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An Example in Steel Casting    The Ice Cleat on the M1 Abrams Tank

Riser Placement and Sizing

Risers

Risers are reservoirs of molten metal to supply the solidifying sections of the casting with make-up metal. The molten metal in the risers accomodates liquid-to-solid shrinkage and prevents internal or external voids.

  • Risers are placed and sized to provide sufficient metal flow into the mold during cooling to compensate for shrinkage.
  • Steel castings have a short metal flow range and a high shrinkage factor.  This requires  large risers that feed uniformly into the casting.

The riser design for the cope pattern should provide the shortest, most direct metal feed into the hottest sections during cooling.  It should be large enough to retain heat and be the last section to cool, so that the final solidification shrinkage is in the riser, not in the casting.

 

 

Riser Schematic

Schematic of Riser Position

 

 

Two riser options are shown. Choose the one that bests meets the design criteria

Riser Option 1

Option 1 -- Short Centered Riser

Riser Option 2

Option 2 -- Tall Offset Riser

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SFSA Last Modified:December, 1998 by STG
Copyright 1995 - '98 by Steel Founders' Society Of America.
All rights reserved. Address Comments to:monroe@sfsa.org
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