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An Example in Ductile Iron Casting   The Universal Joint Coupler

Universal Joint Coupler for
the Inboard-Outboard Engine

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The Application -- The universal joint coupler is a key component in the drive train of the Mercury Marine Inboard-Outboard engines. The double-center universal joint transmits power from the in-board engine to the out-board stern drive unit and allows the drive unit to:
  • pivot for steering
  • change the propeller angle-of-attack
  • provide easy access to the propeller and lower drive section for maintenance and inspection.

Component Description -- The coupler is a 3 ½ in diameter ring with 4 tabs (with holes for the coupling pins) extending from the ring, two on each side. The overall length is 4 inches and the weight is approximately 2 pounds.

  • The critical performance and engineering issues for the coupler are fatigue life and precise dimensional tolerances for assembly and alignment.
  • The annual production is 250,000 units.


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Address Comments to: jss@afsinc.org
 
Last Modified:October, 1999 by STG

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