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A Design Study in Austempered Ductile Iron - Smith Foundry Drive Wheel

Mold Material Selection

The two sand molding methods have relative capabilities, advantages, and costs. 

Molding Properties

Requirement

Green Sand No Bake Sand
  As-cast dimensional tolerance across 1 inch.  ± 30 mils ± 30 mils ± 20 mils
  Nominal surface finish (RMS)  350 RMS 250-500 RMS 250-350 RMS
  Intricacy of detail Fair Fair to Good Good
  Set Up and Mold Prep Time and Effort Low Low Medium
  Sand Reclamation and Environmental Costs  Low Low Medium
  Total Relative Production Cost Best Value 1X  2X-3X Green Sand
Given the requirements for dimensional tolerance,  surface finish, intricacy of detail, and production costs, choose an appropriate molding material -- 
GREEN SAND, NO BAKE SAND


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Choose a molding method above

16

 
Copyright 2005 by the American Foundry Society. All rights reserved.
Address Comments to: jss@afsinc.org
Last Modified:May, 2005 by STG

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