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A Design Study in Austempered Ductile Iron - Smith Foundry Drive Wheel

Alloy Selection

The mechanical requirements for the wheel first pointed to a conventional steel as the casting alloy of choice.  

Austempered Ductile Iron Microstructure -- Austenitized 950°C, austempered 350°C for 64 min

But a specific type of cast iron (austempered ductile iron - ADI) offers performance and cost advantages that need to be considered.

The term "cast iron" designates an entire family of metals with a wide variety of properties. Cast iron contains more than 2% carbon, present as a distinct graphite phase. 

In ductile cast  iron the graphite occurs as spheroids or spherulites rather than as individual flakes as in gray iron.  Ductile iron  exhibits a linear stress-strain relation, a considerable range of yield strengths, and, as its name implies, ductility.

"Austempering" is a high performance heat treatment  for ferrous alloys which produces an engineered, tailorable matrix structure.  
This austempered matrix structure gives tensile strength, toughness, impact strength and fatigue properties that are comparable to heat-treated steels. 


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Copyright 2005 by the American Foundry Society. All rights reserved.
Address Comments to: jss@afsinc.org
Last Modified:May, 2005 by STG

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