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A Design Study in Austempered Ductile Iron - Smith Foundry Drive Wheel

Drive Wheel -- Design Approach

Assembly versus Casting
The initial design of the drive wheel was an 84-piece steel assembly that consisted of fabricated and machined parts that were welded and bolted together. 
  • That approach required additional assembly time  and  increased material part cost and reduced the durability and reliability of the wheel because of variations in parts, assembly, and welding effects.

Toro engineers worked with Smith Foundry engineers and machine shop personnel to design a one piece metal casting which was less expensive and also stronger and more durable than the original assembly.



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Copyright 2005 by the American Foundry Society. All rights reserved.
Address Comments to: jss@afsinc.org
Last Modified:April, 2005 by STG

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In cooperation with
Smith Foundry Co