An Example in Steel  Casting  --  Lever Arm in the BMW Engine Valve Train

Investment Casting

The finished mold is placed in the casting chamber and the counter gravity low vacuum casting process begins.

1.  The permeable mold is positioned in the chamber and backfilled with sand. 

2. The sprue pipe of the mold is lowered into the molten metal in the crucible. An applied vacuum draws the molten metal up into the mold cavity in a controlled flow.

3.  The molten metal fills the mold cavity and the castings solidify, while the central sprue stays molten.

4.  When the vacuum is released, the still molten metal in the central sprue returns to the crucible for reuse.  The chamber is raised, and the separate, solid castings remain in the mold. 

5. After cooling, the mold with the castings is removed from the chamber. The  individual, free-standing castings are removed from the mold.

Counter Gravity Low Pressure Air Investment Casting 

 

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