An Example in Steel  Casting  --  Lever Arm in the BMW Engine Valve Train

Pattern Assembly and Investment

Pattern production for the BMW lever arm begins with the fabrication of an individual wax pattern in an  aluminum tool. 
Wax Pattern for Lever Arm

Partial Pattern Assembly before Investment 

Two hundred and forty-three wax patterns are  assembled  on a  6" diameter sprue to form the casting tree. ( Partial pattern assembly shown to the right)

The tree is then invested (coated) with ceramic by dipping the tree into a ceramic slurry bath.

After wax removal, the finished mold is placed in the casting chamber and the chamber is back filled with a  22 mesh mullite sand.

  • The sand in the chamber supports  the mold and reduces the number of investments needed, saving production time.

  • The sand also improves thermal uniformity and heat management in the mold chamber.

 

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Last Modified:October, 2003 by STG

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