An Example in Steel  Casting  --  Lever Arm in the BMW Engine Valve Train

Option A - Horizontal Orientation

In Option A, the lever arms are oriented horizontally in the mold in relation to the sprue.

Option A - Horizontal Orientation of Wax Patterns on Sprue

This orientation has good part packing and volume efficiency.  It also promotes sound castings without flaws.

  • Wax in the cavity can melt and flow out of  cavity through the gate easily  because there are no trapping zones below the gate. Trapped wax can cause porosity in the casting.

  • When the metal flows into the cavity, the horizontal orientation will provide for smooth, uniform flow into all sections of the cavity, minimizing turbulence and splashing.

Option A is the best part orientation.
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