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An Example in Aluminum Casting   The Corvette Brake Pedal

A Review of the Pad-Arm Joint

  • A review of the original design for the brake pedal showed a potential problem in the section where the the brake pedal arm joins with the foot pad.
  • The original design called for a direct transition into the foot pad with sharp corners and edges, as shown in the Baseline Design figure.
  • Two options are shown with different designs for reducing the stress concentrations and providing a smooth transition between the sections. 

 

Choose the design (Option A or Option B) which will best reduce the stress concentrations and prevent "hot spots" in the casting.
3Pad-Arm.jpg (27995 bytes)


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AFS-Logo Copyright 1999  by the American Foundrymens'  Society     All rights reserved.
Address Comments to: jss@afsinc.org
 
Last Modified:October, 1999 by STG

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