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A Design Study in Steel - Crossbleed Valve for the F-5

Gating Taper

The gates must also be properly sized to provide sufficient molten metal flow into the mold without cooling too rapidly, solidifying, and shutting off. 

The diameter of the gates as they join the main body has to be small (3/8"), so that the gates can be easily cut off and  the stubs can be ground smooth on the finished casting.

But with that small gate diameter, there is danger that the gates may cool off too quickly, solidify, and block metal flow too early.

To avoid that problem the three gates all have a center flare (3/4") and a bi-directional taper, as shown the picture the right above.  
This gives the gates greater thermal mass and prevents early solidification.


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Copyright 2007 by the Steel Founders' Society of America.
All rights reserved.  Address comments to: 
blairr@sfsa.org
Last Modified:December, 2007 by STG

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