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A Design Study in Aluminum Castings -Uplock Support                                          

Aluminum Alloys

Three aluminum casting alloys were considered for the uplock support --
  • A201 Aluminum alloy -- 4.6% copper, 0.7% silver, 0.35% manganese, 0.35% magnesium, and 0.25% titanium
  • A206 Aluminum alloy -- 4.5% copper,  0.30% manganese, 0.25% magnesium, and 0.22% titanium
  • D357 Aluminum alloy -- 7% silicon and 0.6% magnesium.

Aluminum Alloy

201 T7 206 T7 357 T6
  Requirement      
Ultimate Tensile Strength (ksI) 50 or greater 67 49 50
Tensile Yield Strength (ksI) 40 or greater 60 44 40
Minimum Elongation (%) 5% or greater 4.5% 11% 5%
Castability/Fluidity   ( 1= Excellent, 5 = Poor) 2 or less 4 3 1
Corrosion Resistance ( 1= Excellent, 5 = Poor) 2 or less 4 4 2
Machinability (1= Excellent, 5 = Poor) 3 or less 4 4 3
Weldability (1= Excellent, 5 = Poor) 1 5 5 1

Which aluminum alloy (201, 206, or 357) best meets the requirements for strength, ductility,castability, corrosion resistance, machinability, and weldability?


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