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A Design Study in Steel - ME Elecmetal Crawler Track Shoe

Mold Production with the V-Process

ME Elecmetal uses a vacuum forming process (the V-process) to form sand molds with high dimensional accuracy, excellent surface finish, zero draft angle, and unlimited tool life. 

V-Process Molding 

  • The V-Process uses a strong vacuum applied to free-flowing, dry, unbonded sand around patterns in airtight flasks. 

  • The process uses a specially designed, strong, highly flexible polymer film to seal the open ends of the sand mold and form the mold cavity.

  • The vacuum inside the mold results in a net pressure pushing in, holding the sand rigidly in the shape of the pattern,  even after the pattern is removed.  

Stripping the Cope Mold 
off the Pattern

The V-Process can be used on almost all metal types and for all sizes and shapes of castings. 


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Copyright 2006  by the Steel Founders' Society of America   All rights reserved. 
Address comments to: blairr@sfsa.org
Last Modified:July, 2006 by STG

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In cooperation with ME Elecmetal