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An Example in Steel Casting    Hinge/Bearing Assembly for Log Forwarder

Option B -- Cores with Finish Machining

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In Option B the holes are produced in the tabs by using four cores to introduce undersized holes in the coupler. Using the cores will eliminate the rough drill requirement for the holes.

Since the holes have a tight dimensional requirement, the holes will still have to be finish drilled.

A comparative cost analysis showed that, for this component and the required production rate, the cost of fabricating and placing the cores in the mold was more expensive than the rough machining step.

Option B is not the best design choice.

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Last Modified:September, 2000 by STG

Grede Foundries, Inc.
Milwaukee Steel Division

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