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An Example in Aluminum Casting   The Corvette Brake Pedal

Green Sand Mold

SandMold.jpg (9657 bytes)

The green sand mold is not the best choice of molding method for the brake pedal

  • The sand mold cannot provide the needed dimensional and surface finish. Sawing and grinding operations are required to remove the rigging and will introduce variations in the finished appearance.

  • The lower thermal conductivity of the sand mold slows the solidification in the casting, producing a larger grain size and lower strength.

  • The extra rigging (risers) required for sand castings will require additional metal feedstock and will reduce the metal yield.

Go back to the mold page and choose an alternate molding process.

6A

AFS-Logo Copyright 1999  by the American Foundrymens'  Society     All rights reserved.
Address Comments to: jss@afsinc.org
 
Last Modified:October, 1999 by STG

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