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A Design Study in Steel Castings - Steel Plates in BOP Valve                                        

Controlling Solidification

A critical casting process design issue is how the solidification of the metal is controlled in the mold. Controlled solidification is necessary to eliminate isolated hot spots and to prevent shrinkage in the body of the casting.


Two methods of controlling solidification are:
  • Using “chill blocks” to locally increase the rate of heat removal in heavier sections and accelerate solidification
  • Positioning risers to act as reservoirs to feed metal into heavier sections during solidification.
RiserChill.jpg (11847 bytes)


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Copyright 2003  by the Steel Founders' Society of America   All rights reserved. 
Address comments to: blairr@sfsa.org
Last Modified:April, 2003 by STG

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