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A Design Study in Metal Matrix Composite Castings - AAAV Transmission Case                                           

SiC Additions to the Aluminum Alloy

  • The baseline aluminum alloy for this application is C 355 with a T6 temper.
            (The C355 alloy has a compositon of 4.5%-5.5% Si,  1.0%-1.5% Cu, and 0.40%-0.60% Mg) 
  • Silicon carbide particulate can be added to aluminum alloy (A 359) at 10vol% and 20vol% levels. 

Alloy

  C355 -T6 A 359 with
10% SiC
A 359 with
20% SiC
Performance Target      
Elastic Modulus (MSI) >12.5 10.2 12.5 14.3
Ultimate Tensile Strength (ksI) >40 35 49 50
Tensile Yield Strength (ksI) >30 25 44 47
Harness (Rockwell HRB) >55 80 73 77

Density (lb/in3)

NA 0.0980 0.0979 0.0999
Castability        
Relative Fluidity
(compared to C355)
= or >85% 100% 93% 85%

The table above lists the performance and castability properties of 10% and 20% silicon carbide aluminum  composite alloys, compared to C355 alloy


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