Metal Cutting

Manual Description: Number of Pages: 74 This is a reproduction, not a photocopy, of an original Alliant Vertical Milling Machine RT-2S and the RT-2V Operation and Parts Manual. This manual contains information on lubrication, maintenance, and controls as well as a complete parts list and exploded views and adjustments. It also shows a lot of setup and cutting information. The parts diagrams are excellent and very detailed. This manual shows how to break down some of the important parts. Contents: Foreword………………………………………………………..5 Warranty………………………………………………………..6 Safety………………………………………………………….7 RT 2S Main Machine Features……………………………………..8-9 RT 2V Main Machine Features……………………………………10-11 Basic Machine Dimensions…………………………………………12 Floor Plan……………………………………………………..13 Standard Head Dimensions…………………………………………14 Variable Speed Head Dimensions……………………………………14 Machine Specifications…………………………………………..15 Uncrating and Installation……………………………………….16 Remove Machine from Crate………………………………………..16 Check for Shortages……………………………………………..16 Clean and Lubricate Machine………………………………………16 Place Machine on a Solid Foundation……………………………….16 Bring Head to the Upright Position………………………………..16 Level the Machine……………………………………………….17 Connect Power Supply…………………………………………….17 Proper Method for Lifting Machine…………………………………17 Head Alignment………………………………………………….18 Align Y Axis……………………………………………………18 Align X Axis……………………………………………………18 Standard Head…………………………………………………..19 Swivel Belt Housing……………………………………………..20 Spindle Brake…………………………………………………..20 Changing Spindle Speed…………………………………………..20 Changing from Direct Drive to Back-gear……………………………20 Changing from Back-gear to Direct Drive……………………………20 Belt Replacement………………………………………………..21 Replacing the Brake Block on the Standard Milling Head………………21 Variable Speed Head……………………………………………..22 High and Low Range Switch………………………………………..23 High-Neutral-Low Lever…………………………………………..23 Automatic Quill Feed Engagement…………………………………..23 Feed Rate Selector………………………………………………23 Feed Reversing Knob……………………………………………..23 Quill Depth Stop………………………………………………..23 Micrometer Depth Control…………………………………………23 Quill Locking Lever……………………………………………..23 Handwheel Feed Control…………………………………………..24 Automatic Feed………………………………………………….24 Spindle Brake…………………………………………………..25 Collet…………………………………………………………25 Feed Trip Adjustment…………………………………………….26 Collet Aligning Screw Replacement…………………………………27 Swivel Belt Housing……………………………………………..28 Changing Spindle Speed…………………………………………..28 Changing from Direct Drive to Back-gear Drive………………………28 Changing from Back-gear Drive to Direct Drive………………………28 Motor Removal…………………………………………………..28 Timing Belt Replacement………………………………………….29 Drive Belt Replacement…………………………………………..29 Replacing the Brake Shoes on the Variable Speed Head………………..30 Lubrication Standard Head………………………………………..31 Lubrication Variable Speed Head…………………………………..32 Lubrication Basic Machine………………………………………..33 Table, Saddle and Knee Gib Adjustments…………………………….34 Clamping the Table, Saddle and Knee……………………………….35 Removing the Table………………………………………………36 Removing the Saddle……………………………………………..36 Longitudinal Screw Adjustment…………………………………….36 Cross Screw Backlash Adjustment…………………………………..37 Electrical Diagram………………………………………………38 Preventive Maintenance…………………………………………..38 Parts Information……………………………………………….39 Base Machine Assembly Parts List…………………………………1-1 Base Machine Assembly Illustration (Plate 1 Standard Head Assembly Parts List………………………………..1-2 Standard Head Assembly Illustration (Plate 2 Variable Speed Head Assembly Parts List…………………………..1-3 Variable Speed Head Assembly Illustration (Plate 3 Variable Speed Pulley Parts List…………………………………1-4 Variable Speed Pulley Illustration (Plate 4 Quill Feed Assembly Parts List…………………………………..1-5 Quill Feed Assembly Illustration (Plate 5 Quill Feed Assembly Parts List…………………………………..1-6 Quill Feed Assembly Illustration (Plate 6 Quill Feed Engagement Assembly Parts List…………………………1-6 Quill Feed Engagement Assembly Illustration (Plate 6 Hi-Neutral-Low Assembly Parts List……………………………….1-7 Hi-Neutral-Low Assembly Illustration (Plate 7) Quill Locking Assembly (both Standard and Variable) Parts List………1-8 Quill Locking Assembly (both Standard and Variable) Illustration (Plate 8) Brake Handle and Brake Shoe Assembly Parts List……………………1-8 Brake Handle and Brake Shoe Illustration (Plate 8) Head Tilting Assembly Parts List…………………………………1-9 Head Tilting Assembly Illustration (Plate 9) Brake Block Assembly Parts List…………………………………1-10 Brake Block Assembly Illustration (Plate 10) Brake Handle and Brake Finger Assembly Parts List…………………1-11 Brake Handle and Brake Finger Assembly Illustration (Plate 11) Motor Locking Assembly for Standard Head 2 HP Parts List…………..1-12 Motor Locking Assembly for Standard Head 2 HP Illustration (Plate 12) Ram Lock Assembly Parts List……………………………………1-13 Ram Lock Assembly Illustration (Plate 13) Longitudinal Screw Assembly Parts List…………………………..1-14 Longitudinal Screw Assembly Illustration (Plate 14) Saddle Gib and Clamping Assembly Parts List………………………1-15 Saddle Gib and Clamping Assembly Illustration (Plate 15) Elevating Screw Assembly Parts List……………………………..1-16 Elevating Screw Assembly Illustration (Plate 16) Knee Gib and Wiper Assembly Parts List…………………………..1-16 Knee Gib and Wiper Assembly Illustration (Plate 16) Knee Locking Assembly Parts List………………………………..1-17 Knee Locking Assembly Illustration (Plate 17) Knee Locking Assembly Illustration Current Configuration (Plate 17A) Overview: I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear. This manual clearer and easier to read than a .pdf download.Visit our eBay Store!We have over 1,100 manuals available. From our shop to yours. We get this. But you get this! Why settle for anything less?We can’t make pictures a lot better than the original, but we can fix everything else. Shipping: We ship every M-T-W-T-F except US holidays. All of our manuals are shipped with Delivery Confirmation. We stamp “Do Not Bend” on them to ensure that your manual arrives quickly in good condition. 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