Grinding Wheels

Manual Description:Number of Pages: 33 + 3 foldouts This is a reproduction, not a photocopy, of an original TOS BPH20 Surface Grinder approximately 10″x25″ Operator’s and Parts Manual. This manual contains information on operating instructions, maintenance, adjustments, lubricating instructions and a complete set of cross sectional diagrams of the parts for this TOS Surface Grinder. Please see index below. Index I. General Data……………………………………………..5 Acceptance chart……………………………………………..5 Notes on removals…………………………………………….5 Standard equipment……………………………………………6 Optional equipment……………………………………………6 II. Specification…………………………………………….6 Dimensions and weights………………………………………..6 Capacity…………………………………………………….6 III. Technical description…………………………………….6 IV. Transport of machine……………………………………..7 Acceptance of machine…………………………………………7 Transport and slinging………………………………………..7 V. Erection of machine……………………………………….7 Choice of site……………………………………………….7 Foundation…………………………………………………..7 Levelling of machine………………………………………….7 VI. Electrical equipment and switch gear Connection to the mains……………………………………….8 Specification of electrical equipment…………………………..8 Description of electrical equipment…………………………….8 Protection against accidents…………………………………..8 Maintenance of electrical equipment…………………………….8 Connection to the mains……………………………………….9 VII. Description of main machine groups……………………….10 Hydraulic system…………………………………………….10 Relief valve………………………………………………..11 Cross slide…………………………………………………11 Bed………………………………………………………..11 Grinding spindle…………………………………………….11 Grinding wheel flanges……………………………………….12 Dressing attachment………………………………………….12 Cooling equipment……………………………………………12 Exhausting attachment………………………………………..12 VIM. Operation and putting the machine into operation…………..12 List of control elements……………………………………..12 Lubrication…………………………………………………13 Starting and trial run……………………………………….13 Clamping of workpiece……………………………………….13 Proper grinding……………………………………………..13 Face grinding……………………………………………….13 IX. Causes of possible defects and their remedy………………..13 X. Economic grinding……………………………………….14 Diagram of time required for grinding………………………….15 XI. Review of difficulties in grinding and their remedy…………15 XII. List of standardized and built-in stocked parts…………… 17 Bearings……………………………………………………17 Belts………………………………………………………17 Seals………………………………………………………17 XIII. List of parts subject to wear……………………………18 Table with sketches of spare parts…………………………….18 XIV. Lubrication of machine………………………………….18 Lubrication chart – lubricants used……………………………19 XV. Instructions how to order spare parts……………………..20 Supplement………………………………………………….20 Review of figures and table Operation of machine………………………………………….1 Slinging of machine…………………………………………..2 Foundation plan………………………………………………3 Hydraulic system……………………………………………..4 Relief valve…………………………………………………5 Sketch of reversed cross slide…………………………………6 Shifter……………………………………………………..7 Grinding spindle……………………………………………..8 Clamping of grinding wheel…………………………………….9 Cooling equipment……………………………………………10 Exhausting attachment………………………………………..11 Lubrication…………………………………………………12 Wiring diagram………………………………………………13 Diagram of time required for grinding………………………….14 Overview: I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear.Visit our eBay Store!We have over 1,100 manuals available. From our shop to yours. We get this. But you get this! Why settle for anything less?We can’t make pictures a lot better than the original, but we can fix everything else. Shipping: We ship every M-T-W-T-F except US holidays. All of our manuals are shipped with Delivery Confirmation. We stamp “Do Not Bend” on them to ensure that your manual arrives quickly in good condition. Any package that weighs more than 15.9 oz cannot be shipped First Class, and will be shipped Media Mail. Priority and Express mail options are available to purchase. Since we offer free shipping, we cannot reship manuals for free, due to inaccurate or insufficient addresses. Reshipping Fees for inaccurate or insufficient addresses: $5.00 for the first manual and $2.50 for each additional manual. Service: We have been providing this service to fellow craftsman and machinist for over 20 years. We treat everyone as we would like to be treated. We try to take care of all our customers. We do more than sell manuals, we have a complete woodworking and machine shop. We operate all kinds of machinery everyday.

Manual Description: Number of Pages: 26 This is a reproduction, not a photocopy, of an original DoALL VS612 and VS618 Series Surface Grinder Instruction Manual. This manual contains information on lubrication, maintenance, adjustments, and controls. Please read contents below.We have the parts manual for these surface grinders as well. Contents: Chapter 1 INSTALLATIONUncrating………………………………………1Lifting………………………………………..1Cleaning……………………………………….1Floor Installation………………………………1Final Machine Assembly…………………………..1Dimensions and Floor Plan (lllust.)……………….2Hydraulic Start Up………………………………3Automatic Lubricator…………………………….3Chapter 2 OPERATION OF CONTROLSSafety Precautions………………………………4Electrical Controls……………………………..4Features and Controls (lllust.)…………………..5Manual Controls…………………………………6Automatic Controls………………………………8Saddle Lock …………………………………..10Tiltable Wheel Guard……………………………10Chapter 3 PREPARATION FOR GRINDINGGrinding Wheel Inspection……………………….10Grinding Wheel Adapters…………………………10Mounting the Grinding Wheel……………………..11Truing Grinding Wheel Face………………………11Truing Wheel Sides……………………………..12Removing Wheel and Adapter………………………13Balancing the Grinding Wheel…………………….13Dressing the Wheel……………………………..14Selecting and Mixing Coolant…………………….14Coolant Application ……………………………14″Grinding In” Chuck…………………………….15Chuck Maintenance ……………………………..16Chapter 4 GRINDING PROCEDURESManual Grinding………………………………..16Grinding Without Auto. Downfeed …………………16Grinding with Auto. Downfeed, Table and Crossfeed ……………………………17Grinding Unusual Workpieces……………………..19Grinding Thin Parts ……………………………19Grinding Warped Stock ………………………….19Machine Function Procedures……………………..19Chapter 5 LUBRICATIONLubrication Chart ……………………………..20Lubrication Diagram ……………………………21Chapter 6 TROUBLE SHOOTING……………………………….22Chapter 7 ACCESSORIES Permanent Magnet Chuck………………………….23Selectron……………………………………..23Tangi-Matic Wheel Dresser ………………………23Fine Feed Crossfeed Control……………………..23Dust Collector Wheel Guard………………………23Over the Wheel Dresser………………………….23Mateo Sine Wheel Dresser………………………..24Optidress Attachment……………………………24Projectorscope Attachment……………………….25Belt Driven Spindle for 3600 RPM…………………25 Overview I have collected this information for many years and have found the information they contain to be priceless in using and setting up the machines properly. I believe this manual will be a valuable resource of knowledge that will provide a lot of helpful information that is often hard to find. My manuals are not photocopies. I maintain a high standard of quality in my reproductions. Most of the manuals I reproduce look better than their originals. I have professionally digitally edited every page, and removed stains, wrinkles and handwriting. All of the manuals are printed on thick white paper to withstand shop wear and tear; they are then comb bound with heavy cover pages so they lie flat on the workbench. Visit our eBay Store!We have over 1,100 manuals available. From our shop to yours. We get this. But you get this! Why settle for anything less?We can’t make pictures a lot better than the original, but we can fix everything else. Shipping: We ship every M-T-W-T-F except US holidays. All of our manuals are shipped with Delivery Confirmation. We stamp “Do Not Bend” on them to ensure that your manual arrives quickly in good condition. Any package that weighs more than 15.9 oz cannot be shipped First Class, and will be shipped Media Mail. Priority and Express mail options are available to purchase. Since we offer free shipping, we cannot reship manuals for free, due to inaccurate or insufficient addresses. Reshipping Fees for inaccurate or insufficient addresses: $5.00 for the first manual and $2.50 for each additional manual. Service: We have been providing this service to fellow craftsman and machinist for over 20 years. We treat everyone as we would like to be treated. We try to take care of all our customers. We do more than sell manuals, we have a complete woodworking and machine shop. We operate all kinds of machinery everyday.