• Menu
  • Skip to right header navigation
  • Skip to main content
  • Skip to footer

Before Header

  • About SFSA
    • Bylaws
    • Member Leadership
    • Staff
    • SFSA Apparel Store
  • News
  • Contact Us
  • Calendar
  • Foundation

Steel Founders' Society of America

  • Resources
    • Resources
    • Steel Casting Wiki
    • Publications
    • Technical Support
    • Training
    • Discount Programs
    • Committees
    • Groups
    • Meetings/Networking
    • Raymond’s Podcast
  • Buyers & Designers
    • Webinars
    • Making Steel Castings Series
    • Free SFSA Publications
    • Steel Casting Specifications
    • Specifications Database
    • Foundry Directory
    • Customer White Papers
    • Steel Casting Design & Manufacturing Engineering
    • Casting Design Resources
    • Casting Buyer Resources
    • Foundry Glossary
    • Industry Links
  • Casting Sources
  • Future Founders
    • Steel Founders’ Society Foundation
    • Scholarships
    • Available graduates
  • Resources
    • Resources
    • Steel Casting Wiki
    • Publications
    • Technical Support
    • Training
    • Discount Programs
    • Committees
    • Groups
    • Meetings/Networking
    • Raymond’s Podcast
  • Buyers & Designers
    • Webinars
    • Making Steel Castings Series
    • Free SFSA Publications
    • Steel Casting Specifications
    • Specifications Database
    • Foundry Directory
    • Customer White Papers
    • Steel Casting Design & Manufacturing Engineering
    • Casting Design Resources
    • Casting Buyer Resources
    • Foundry Glossary
    • Industry Links
  • Casting Sources
  • Future Founders
    • Steel Founders’ Society Foundation
    • Scholarships
    • Available graduates

Cast in Steel 2026

Horseman’s Axe

Table of Contents

  • Horseman’s Axe
  • Competition information
  • Ready to Compete?
  • References

Cast in Steel Logo


Cast in Steel 2026 will be a competition to produce a Horseman’s axe using casting.

Robert the Bruce, King of Scotland, used an axe to defeat Henry de Bohun in single combat at the start of the Battle of Bannockburn in 1314. Given that Bruce was wielding the axe on horseback, it is likely that it was a one handed horseman’s axe. They enjoyed a sustained revival among heavily armored equestrian combatants in the 15th century.

To the right is an example of a battle axe that was tailored for the use of a mounted knight. Note the hole on the haft for the accommodation of a leather strap to be passed over the wrist, the belt-hook for ease of carrying, and the langets. This example dates from the last quarter of the 15th century and is 69 cm (27 inches) long. The wooden haft is modern. The blade’s punched decoration suggests German make. Variations of this basic design include the fitting of a hammer face instead of a pointed pick behind the blade.

Competition information

loader-icon

Teams produce a Horseman’s Axe exploiting the casting process. Students may submit a preliminary plan to register, get advice, and make sure to get all updates. All teams must:

  1. Make their Horseman’s Axe
  • Your axe should weigh no more than 1.5 kg (3.3 lbs.)
  • Your axe should not be longer than 800mm (31.5 in.) in overall length.
  1. Submit a Technical Report for their project of less than 10 pages.
  2. Produce a Project Video, not to exceed 5 minutes.

All axes submitted for the competition become property of SFSA.

Teams must have:

  1. Students who will design, build, and test their Horseman’s axe. All team members must be students at a university, college, VOYECH or trade school.  Teams are limited to 5 members.
  2. A faculty sponsor to help the team.
  3. An industrial partner familiar with steel castings.

Each axe entry will be evaluated in 5 categories in the competition:

  1. Design and Process from technical report
  2. Authenticity from the technical report
  3. Casting Creativity in their production
  4. Project Video documenting the team and their project
  5. Performance based on testing and expert evaluation
 

CIS 2026 Grand Prize will be $25,000 for the winning team

Friday, December 5, 2025        Proposed teams, and preliminary plan requested.
Friday, March 27, 2026             Project video, technical report, are due.
Friday, March 27, 2026             Horseman’s axe shipped by.
April 13-17, 2026                    Cast in Steel performance testing
 
For questions, contact Renee Mueller at rmueller@sfsa.org.
 
Details for submissions of reports and videos will be provided to teams once you have registered.

Your technical report must not exceed 10 pages. (This will include your cover page and resources pages so clear and concise writing is necessary) An appendix of figures and tables are allowed and do not count in the page total.

  1. Cover Page:
  • Must use the outline of this cover page. An example cover page is included in the document.
  1. Address the following:
  • State the reason for the competition: “SFSA has created this competition to encourage students to learn about making steel products using the casting process and applying the latest technology available”. This should be in the introduction of your Technical Report.
  • The historical background and accuracy of your axe and explain why your axe is an authentic Horseman’s axe.
  • Your use of casting technology to add value
  • Your design process and the steps you took to get to your final product.
  • Your use of NDT to ensure the integrity of your axe.
  • Your final results should show that it meets contest requirements (state the final length, weight, and materials of your axe).
  1. Other suggested topics that can be addressed in your technical report:
  • What metallurgical decisions were made with respect to your axe.
  • What type of casting process was selected, what led you to that decision, and the casting process steps you used while creating your axe.
  • What kind of inspection including NDT and testing your axe was subjected to before submission.

Ready to Compete?

CLICK HERE to register your team for the CIS 2026 competition.

References

  • View the 2025 competition – George Washington’s Sword
  • View the 2024 competition – Halligan Bar
  • View the 2023 competition – African Spear Point
  • View the 2022 competition – Celtic Leaf Sword
  • View the 2021 competition – Thor’s Hammer
  • View the 2020 competition – Bowie Knife
  • View the 2019 competition – Viking Axe

Footer

About

  • About SFSA
  • Why Join SFSA?
  • Membership Information
  • Employee Mission
  • Member Leadership
  • SFSA Awards
  • BOD
  • Staff Contacts
  • Industry Roadmap
  • SFSA Apparel Store

Founder Resources

  • Steel Castings Wiki
  • Publications
  • Technical Support
  • Training
  • Discount Programs
  • Committees
  • Meetings/Networking

Buyers/Designers

  • Webinars
  • Free SFSA Publications
  • Specifications/S2 Tool
  • Foundry Directory/RFQ
  • Customer White papers
  • Casting Buyer Resources
  • Casting Design Resources
  • Glossary of Foundry Terms
  • Industry Links

Contact SFSA

780 McArdle Dr., Unit G
Crystal Lake, IL 60014-8155
+1.815.455.8240

Newsletter

© 2025 Steel Founder's Society of America. All rights reserved. Web published by Marketing Options, LLC. Log in