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A Design Study in Steel - Crossbleed Valve for the F-5

Quality Assurance

The quality requirements for the valve body are defined by X-ray radiographic and dye penetrant inspection per the AMS STD 2175 class 2 grade C specifications.

Radiograph of Solidification Shrinkage in a Casting

X-ray Radiography is a  technique of producing a photographic image of an opaque specimen by the penetration of X-ray radiation. 

  • When an X-ray beam of radiation is transmitted through any heterogeneous object, it is differentially absorbed, depending upon the varying thickness, density, and chemical composition of this object. 

  • The image registered by the emergent rays is recorded on  photographic film. fluorescent screen,  or digital media.

  • The X-ray radiograph is a useful tool for examining metals castings for porosity, cracks, inclusions, or voids. (Reference - ASTM radiographic standards)

Dye Penetrant Showing a Crack under UV Illumination

Liquid dye penetrant inspection is used to identify surface cracks and flaws.  
  • In this method a  low surface tension liquid dye fluid penetrates  by capillary action into clean and dry surface-breaking discontinuities. 

  • After adequate penetration time has been allowed, the excess penetrant is removed, and a developer is applied to give a visible indication of any flaws at the penetration sites. 

  • Inspection is performed under ultraviolet or white light, depending upon the type of dye used - fluorescent or nonfluorescent (visible). (Reference  ASTM  E165 and E1417)


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Copyright 2007 by the Steel Founders' Society of America.
All rights reserved.  Address comments to: 
blairr@sfsa.org
Last Modified:December, 2007 by STG

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