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A Design Study in Aluminum Castings -Uplock Support                                          

"No-Weld" Requirements

  • In-process welding, properly done, is a foundry tool that yields a quality casting and saves cost and time.

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It is important that the designation of “no-weld” sections on castings be very carefully considered. The casting engineer and design engineer should review the component design to insure that “no-weld” regions are specified only when critically necessary for structural performance.

Historical Note --

  • The original casting design of the uplock support called for “no-weld” regions in critical sections. After 2+ years in production, a subsequent requirements review removed all the “no-weld” sections in the casting design.

  • The result was a casting that continued to meet performance requirements, but was produced with a lower scrap rate.


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Last Modified:December, 2001 by STG

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