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A Design Study in Aluminum Castings -Uplock Support                                          

Feature A - Main Bosses and Holes for the Locking Rod

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In Feature A, the main bosses hold the bearings which support the locking rod.

This is a section that has a high strength requirement -- 50 ksi ultimate tensile stress and 40 ksi yield stress.

It is important to produce rapid solidification in the boss sections, which are 1.3” inches thick.

Chill blocks are placed in the cores to line up with the main bosses. The chill blocks produce the required rapid heat transfer and controlled solidification and microstructure.

Feature A does need a chill.
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