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A Design Study in Aluminum Castings -Uplock Support                                          

Microstructure Control

The mechanical properties of aluminum are affected by the microstructure (the size, phase,and distribution of the grains) of the alloy.
  • Smaller grain structure produces higher strength than coarse grain structure
  • Rapid cooling produces small grain structure; slow cooling produces coarser grain structure

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The foundry engineer uses chills to produce sound castings by controlling thermal gradients and the initiation, location, and direction of solidification in the casting.
--   A chill is a block of material (sand or metal) which has a high heat capacity and/or thermal conductivity, which accelerates the rate of heat extraction in a critical area.

--  Chills are placed against features that need to cool rapidly for microstructure control, but would tend to stay hot because of their heavier cross section and higher thermal mass.


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Last Modified:November, 2001 by STG

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