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A Design Study in Rapid Prototyping for Castings                                        

Casting Mold Design Optimization

  • The casting design engineer always optimizes his casting design, balancing benefits versus costs and considering how complex features can be produced in the casting.
  • In the perfect situation, the casting can be produced in net-shape, with every feature produced in the mold and no finish machining required.
  • In the real world,  increased mold complexity and cost have to be compared against the costs of  rough and finish machining, considering the required production volume.
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Special features in castings are often produced by additional removable mold components, commonly called "cores."


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Last Modified:September, 2002 by STG

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