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A Design Study in Rapid Prototyping for Castings                                        

Material Options

Three low density materials were considered for the interface frame:
  • High Performance, High Temperature Polymer -- Polyimide
  • Structural Magnesium Alloy - AZ91D
  • Structural Aluminum Alloy - A356
  Polyimide Magnesium Aluminum
Density (g/cc) 1.43 1.81 2.68
Elastic Modulus (MSI) 0.45 6.5 10.5
Thermal Conductivity (W/mK) 0.25 72 150
Thermal Expansion (10^-6/K) 57 26 22
Deflection/Solidus Temperature (C) 360 (D) 470 (S) 555 (S)
Ultimate Tensile Strength (ksI) 12.5 33 38

Which material (polyimide, magnesium, or aluminum) best meets the requirements for low density, high modulus, high thermal conductivity, low thermal expansion, high temperature stability, and high tensile strength?


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Last Modified:September, 2002 by STG

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