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A Design Study in Nickel-Based Superalloy Castings-- Combustor Floatwall Panel

Gating System Design

The gating system (sprue and gates) serves as the path by which molten metal flows into the pattern cavity and feeds the shrinkage which develops during casting solidification. Proper design of the gating system is critical in meeting two important requirements.
  • Short flow paths and fast metal flow prevents casting misruns due to premature solidification.
  • Relatively heavy sections which will solidify more slowly require direct gating contact to provide molten metal for feeding shrinkage during solidification.

Two different gating designs are shown in the drawing to the right --

  • Option A- Two gates near the top and bottom of the casting
  • Option B -- Five gates, each oriented on an attachment stud.
Option A --
Two gates (top and bottom) feeding over the panel edge
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Option B --
Five
gates oriented on the mounting studs feeding over the panel edge.
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Choose the gating system (Option A or Option B ) 
which provides the best metal flow into the mold


Back

Choose an
Option

24

 

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Copyright 2000  by the American Foundry Society, All rights reserved. 
Address comments to:  jss@afsinc.org
Last Modified:January, 2001 by STG

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