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A Design Study in Nickel-Based Superalloy Castings-- Combustor Floatwall Panel

Function and Design

Component Function and Design -- In this combustor design, the walls of the combustor are lined with thin panels (called floatwalls) made with nickel- based superalloys.

The panels serve two functions. They contain the hot combustion gas and act as thermal barriers, reducing energy loss from the hot gases.

  • The panels are designed to be offset from the combustor wall to provide a flow channel for air to cool the back of the panels.
  • Each panel has several hundred to several thousand small pins on the air channel side. These pins establish the offset distance and act as high-surface-area features, improving heat transfer from the panel to the by-pass air and cooling the panel itself.
  • The cooling air flows across the back pins, picking up heat, and then flows into the combustor across the front face of the panels.
  • The air flow acts as an additional barrier protecting the hot surface of the next panel in line. The preheated air also improves the fuel efficiency of the engine over the use of cold air for the same purpose.

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Copyright 2000  by the American Foundry Society, All rights reserved. 
Address comments to:  jss@afsinc.org
Last Modified:January, 2001 by STG

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