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A Design Study in Aluminum Castings - GM Cylinder Block                                          

Aluminum Alloy Selection

Which aluminum alloy (242-T77, 319-T5, A356-T6) would you choose for the cylinder block based on performance and manufacturability requirements and the nominal alloy properties listed below?

Alloy Requirement Choose
242 - T77
Choose 
319-T5
Choose 
A356-T
6
Performance        
Ultimate Tensile Strength  35 ksi / 245 MPa 30 ksi /205 MPa 30 ksi /205 MPa 40 ksi/ 280 MPa
Tensile Yield Strength  31 ksi / 215 MPa 23 ksi / 157 MPa 26ksi / 178 MPa 31 ksi / 215 MPa
Ductility (% Elongation) 1.6% 2% 1.5% 6%

Brinell Hardness (BHN)

80 75 80 80

Fatigue Strength 
10^8 cycles

8.5 ksi / 60 MPa 10.5 ksi /74 MPa 11 ksi / 77 MPa 8.5 ksi / 60 MPa

 Pressure Tightness
(1= Excellent, 5= Poor)

1 3 2 1
Manufacturability        
Castability/Fluidity 
(1= Excellent, 5= Poor)
1 3 2 1

Machinability
(1= Excellent, 5= Poor)

3 2 3 3


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Choose an alloy!  

11

 

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