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A Design Study in Metal Matrix Composite Castings - AAAV Transmission Case                                           

Design of the Barrel Wall

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First Casting with Misrun in Wall

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Redesigned Wall with no Flaws

  • The interior barrel section of the transmission case was originally designed with a thickness of 160 mils.
      --- The barrel has a length of 20 inches.

  • The first casting of the barrel with the 160 mil wall thickness had poor fill and misruns in several webs between slots in the interior wall of the barrel

  • The wall thickness was increased to 240 mils, an increase of 50%. This promoted uniform flow and good fill.

  • New castings had no flaws or misruns in the barrel wall.


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Copyright 2001 by the American Foundry
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Address comments to:  jss@afsinc.org
Last Modified:August, 2001 by STG

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