SFSA CASTEEL REPORTER
Steel Founders' Society Of America
APRIL - 2013

Casteel Commentary

The Casteel Commentary considers the relative value of intermediate materials and capital equipment for the past 50 years. It is clear that for much of that time the capital equipment makers have maintained a higher relative value compared to materials suppliers. Since 2003 the value of materials has risen sharply while the value of capital equipment has been stagnant. We need to recognize that this is a global market response indicating that our customers have maintained adequate capacity for the market but material suppliers like us have not. Our relative rising prices is a market signal of the need for us to make additional capital investment in capacity.

Management Meeting

The Management Meeting has been scheduled for May 14th from 2-6pm followed by a group dinner and May 15th from 8am-12pm in Milwaukee. The program includes a roundtable discussion and Bernie Lashinsky's economic update. This meeting will be useful for CEOs, COOs, senior management, and sales and marketing personnel.

The meeting will be at:
Crowne Plaza Milwaukee Airport http://www.cpmilwaukeeairporthotel.com
6401 S 13th St Milwaukee, WI 53221
(414) 764-5300
SFSA room block rate $89, reservation cutoff date April 13, 2013

Marketing Committee

The Marketing Committee will have its meeting in conjunction with the Spring Management meeting.

Annual Meeting

The Board of Directors of the Steel Founders' Society of America invites you to attend the 111th Annual Meeting, which will be held in Half Moon Bay, CA, September 7-10, 2013. The Board of Directors looks forward to your attendance and participation in this educational and networking meeting and welcomes the opportunity to share new knowledge of the steel casting industry with you. Half Moon Bay is easily accessible, located just 30 minutes from San Francisco International Airport. More information and the meeting registration package can be found here.

Upcoming Meetings

Bookings and shipments

 

Casting backlog

 
 

Iron and steel castings and AISI steel shipments
2013
Jun. 11-14 Board of Directors Meeting, Milwaukee, WI
Jun. 13-14 Eastern Division Meeting, Sandusky, OH
July 16-18 Research Review, Schiller Park, IL
Aug. 22-23 Western Division T&O and Heavy Section Meeting, Portland, OR
Sep. 7-10 SFSA Annual Meeting, Half Moon Bay, CA
Oct. 2-4 North Central T&O and Future Leaders Group, Milwaukee, WI
Dec. 11-14 National T&O Conference, Chicago, IL

Market News

As can be seen in the SFSA trend card graphs, growth has slowed dramatically since the beginning of 2012. Carbon and low allow steel casting bookings showed a contraction beginning in late summer. Shipments began contracting in October for these products. Stainless steel castings (aka high alloy) bookings were contracting earlier in the spring but the shipments have remained positive.

Casting backlog for all products peaked early in spring with longer than 12 weeks for stainless castings and 14 weeks for carbon and low alloy steel castings but has fallen since then. Carbon and alloy steel backlogs are around 10 weeks and stainless products have a backlog of 11 weeks.

Iron and steel products reported by AISI and by the Department of commerce show a similar downturn since spring and summer of 2012. Orders and shipments of iron and steel castings reported by DOC show a slight downward trend since February. Shipments of steel long products have been more like steel castings showing a sharp decline since summers end. The shipments for steel products were up in January over December to 8.21 million tons. This is up 9% from December but down from the prior January.

The new orders for non-defense capital goods excluding aircraft shows the same decline for most of 2012 with a pickup for the end of 2012. Inventory levels relative to orders and shipment increased through September and then began to decline.

There continues to be a considerable uncertainty not only about the current market conditions but also in the outlook for the future. Most economic projections are anticipating a growth rate of the GDP of about 1.5% with some indication that we may exceed that and get more than 2%. A minority of commentators are concerned that the equity markets and bond markets are likely to see a sharp pullback this year. Equities are price for the continuation of record profits and growth in the coming year. Bonds remain a "safe" parking place for un-invested funds even though they have historically low interest rates and the possibility of losses when interest rates rise.

Steel castings are required for capital investment and driven by that activity. In an uncertain economic environment, companies are reluctant to commit to projects. The current market continues to see strong demand for commodities and this has supported the market for consumable castings used in mining and energy. The lack of capital spending because of the economic conditions has led to a sharp slowdown in demand for new equipment in mining or construction depressing those markets by up to 40%. The consensus projection is for a modest improvement for the balance of the year but I remain skeptical that we will see much of an improvement and expect we may see added weakening of demand in some of the segments currently still strong.

Casteel Commentary

The graph is a snapshot of the relative value of manufactured intermediate materials like castings and capital equipment. The blue line is the producer price index for intermediate materials (PPIITM) divided by the implicit price deflator for the gross domestic product (GDPDEF). The PPIITM is the change in the price of products like castings and the GDPDEF is the change in the value of money and allows adjustment of any price data to constant dollar value. Dividing the PPIITM by the GDPDEF gives the relative price of PPIITM over the time period.

The red line is the producer price index for finished goods: capital equipment (PPICPE) divided by the GDPDEF like before. This makes the same adjustment for capital equipment as made for intermediate materials and allows us to compare the relative value of the two. This graph shows the capital equipment undervalued relative to intermediate materials before 1957, strongly higher in value during a time of declining values from 1957 to the early 1970s, sharply increasing slightly behind materials until the early 1980s and then remaining above materials during the decline in value from then until the middle 2000s and then materials increased sharply.

If we take the difference between the two and multiply by 100 we get a percentage difference in relative value (compared to a base year of 1982=100 for both). This graph shows that in the base year of 1982 is the origin so that the relative change positive or negative is a function (or artifact) of that year selection. But for any base year you can see that the value of intermediate materials relative to capital equipment was declining and low for the periods of 1960 to 1970 and 1985 to 2003. The period of capital expansion and rising value for both in the late 1970s allowed a period of profitability and investment that closed after 1982. Our current increase in value is not matched by the capital equipment makers. This is causing obvious stress in the marketplace as steel casting producers are trying to operate profitably and create the capital they need for reinvestment while our major customers feel squeezed between our pricing and their market conditions.

This picture is obviously limited. Our customers are experiencing record profits and growth that have not been seen in their pricing. The sharp increase in relative value does support the notion that our and other industries are limited in capacity and see the market respond with pricing indicating the need for added investment.

Contact Raymond Monroe

 

 
april13.pdf
(295kB)
The April 2013 Casteel Reporter
february13.pdf
(233kB)
The February 2013 Casteel Reporter
january13.pdf
(326kB)
The January 2013 Casteel Reporter
Forecast2013.pdf
(881kB)
The 2013 SFSA Market Forecast
december12.pdf
(275kB)
The December 2012 Casteel Reporter
october12.pdf
(158kB)
The October 2012 Casteel Reporter
july12.pdf
(256kB)
The July 2012 Casteel Reporter
may12.pdf
(420kB)
The May 2012 Casteel Reporter
march12.pdf
(482kB)
The March 2012 Casteel Reporter
nffsseminar.pdf
(247kB)
NFFS Foundry Noise Exposure Seminar information
february12.pdf
(301kB)
The February 2012 Casteel Reporter
december11.pdf
(243kB)
The December 2011 Casteel Reporter
forecast2012.pdf
(1.3MB)
The 2012 SFSA Market Forecast as presented at the 2011 Technical & Operating Conference
october11.pdf
(530kB)
The October 2011 Casteel Reporter
september11.pdf
(1.1MB)
The September 2011 Casteel Reporter
july11.pdf
(475kB)
The July 2011 Casteel Reporter
june11.pdf
(295kB)
The June 2011 Casteel Reporter
april11.pdf
(438kB)
The April 2011 Casteel Reporter
march11.pdf
(1.3MB)
The March 2011 Casteel Reporter
january11.pdf
(442kB)
The January 2011 Casteel Reporter
november10.pdf
(475kB)
The November 2010 Casteel Reporter
october10.pdf
(770kB)
The October 2010 Casteel Reporter
august10.pdf
(483kB)
The August 2010 Casteel Reporter
201008eqp.pdf
(37kB)
Equipment available
july10.pdf
(688kB)
The July 2010 Casteel Reporter
SFSA Directory Information Form.pdf
(180kB)
The form used to update foundry listings in the Directory of Steel Foundries
june10.pdf
(770kB)
The June 2010 Casteel Reporter
may10.pdf
(545kB)
The May 2010 Casteel Reporter
march10.pdf
(651kB)
The March 2010 Casteel Reporter
february10.pdf
(451kB)
The February 2010 Casteel Reporter
january10.pdf
(410kB)
The January 2010 Casteel Reporter
FR74-209 CO2.pdf
(573kB)
CO2 Emissions reporting rule
Combustible Dust FR ANPR 10-21-09.pdf
(319kB)
Federal Register notice seeking input on development of a standard for combustible dust
december09.pdf
(352kB)
The December 2009 Casteel Reporter including graphs and attachments
toptenoshaviolations09.pdf
(29kB)
Top Ten OSHA Violations
october09.pdf
(1.3MB)
The October 2009 Casteel Reporter
steelbus1009.pdf
(236kB)
Business report and market trend graphs
september09.pdf
(464kB)
The September 2009 Casteel Reporter
MagmaSoft Tax Credit.pdf
(112kB)
MAGMATIMES article on Federal Research & Experimentation tax credit.
august09.pdf
(1,008kB)
The August 2009 Casteel Reporter
MIEEE.pdf
(644kB)
Midwest Industrial Energy Efficiency Exchange information
july09.pdf
(896kB)
The July 2009 Casteel Reporter
FEF CIC Ad 2009.pdf
(532kB)
Foundry Educational Foundation College Industry Conference
april09.pdf
(868kB)
The April 2009 Casteel Reporter
march09.pdf
(924kB)
The March 2009 Casteel Reporter
february09.pdf
(1.2MB)
The February 2009 Casteel Reporter including business trend information, graphs and attachments.
steelgurujan2009.pdf
(744kB)
Steel market condition information.
yrc0209.pdf
(756kB)
SFSA's Yellow Freight and Roadway discount program.
january09.pdf
(1.3MB)
The January 2009 Casteel Reporter including business trend information, graphs and attachments.
Company FMLA policy (federal).pdf
(304kB)
Federal FMLA Policy.
employee under fmla.pdf
(104kB)
U.S. Department of Labor poster on Employee Rights and Responsibilities under FMLA.
Certification of Illness or Injury to a Covered Service Memb.pdf
(188kB)
FMLA Leave Certification of Serious Illness or Injury for a Covered Service Member.
october08.pdf
(140kB)
The September 2008 Casteel Reporter including business trend information and graphs and attachments.
steelguruoct2008.pdf
(636kB)
Steel market condition information.
september08.pdf
(272kB)
The September 2008 Casteel Reporter.
steelbus0908.pdf
(180kB)
Business trend numbers and graphs only.
steelgurusep2008.pdf
(76kB)
Steel market condition information.
august08.pdf
(644kB)
The August 2008 Casteel Reporter
steelbus0808.pdf
(396kB)
Business trend numbers and graphs only.
steelguruaug2008.pdf
(376kB)
Steel market condition information.
july08.pdf
(408kB)
The July 2008 Casteel Reporter
steelgurujul2008.pdf
(244kB)
Steel market condition information.
ITAR-Info.pdf
(268kB)
Part 121 - The United States Munitions List
ITAR-Info-Violation.pdf
(92kB)
Part 127 - Violations and Penalties
DEEDGrantApp053006.pdf
(108kB)
Demonstation of Energy-Efficient Developments grant application. To be submitted by the utility company.
DEED-Members.pdf
(80kB)
Utility companies participating in the DEED program.
june08.pdf
(64kB)
The June 2008 Casteel Reporter
steelgurujune2008.pdf
(80kB)
Steel market condition information.
may08.pdf
(64kB)
The May 2008 Casteel Reporter
steelgurumay2008.pdf
(92kB)
Steel market condition information.
april08.pdf
(200kB)
The April 2008 Casteel Reporter including business trend information, graphs and attachments.
steelbus0408.pdf
(28kB)
Business trend numbers and graphs only.
steelguruapr2008.pdf
(84kB)
Steel market condition information.
march08.pdf
(124kB)
The March 2008 Casteel Reporter including business trend information, graphs and attachments.
steelgurumar2008.pdf
(96kB)
Steel market condition information.
MoldThickness2.pdf
(56kB)
Calculation of Minimum Mold Thickness in Steel Casting - Jacob Thole, Dr. Christoph Beckermann, University of Iowa.
february08.pdf
(736kB)
The February 2008 Casteel Reporter
steelgurufeb2008.pdf
(88kB)
Steel market condition information.
january08.pdf
(880kB)
The January 2008 Casteel Reporter
steelgurujan2008.pdf
(208kB)
Steel market condition information.
AFSAreaSourceSummary.pdf
(128kB)
AFS Summary of the EPA Area Source Rule.
FR-AreaSourceFinal.pdf
(524kB)
40 CFR Part 63 - EPA National Emission Standards for Hazardous Air Pollutants for Iron and Steel Foundries Area Sources; Final Rule
  Due to the Technical & Operating Conference, no newsletter was published for December 2007.
november07.pdf
(448kB)
The November 2007 Casteel Reporter
futureleaders1107.pdf
(96kB)
Future steel foundry industry leaders meeting notice.
eqp-auction1207.pdf
(96kB)
Equipment available - auction ends Dec. 6 2007
october07.pdf
(240kB)
The October 2007 Casteel Reporter
steelguruoct2007.pdf
(188kB)
Steel market condition information.
ofr2007-1257.pdf
(4.7MB)
Cr, Cu, Mn, Mo, Ni, and steel price drivers. US Geological Survey
september07.pdf
(64kB)
The September 2007 Casteel Reporter
steelgurusep2007.pdf
(72kB)
Steel market condition information.
Docket2007N-0330.pdf
(12kB)
Docket 2007N-0330 Presidential Interagency Working Group on Public Safety (Import Safety)
fr17se07P.pdf
(224kB)
Proposed EPA Area Source Rule for Iron and Steel Foundries
august07.pdf
(36kB)
The August 2007 Casteel Reporter
steelguruaug2007.pdf
(112kB)
Steel market condition information.
IEEE Workshop1007.pdf
(28kB)
IEEE Industrial Energy Efficiency Workshop information
july07.pdf
(55kB)
The July 2007 Casteel Reporter
steelgurujul2007.pdf
(96kB)
Steel market condition information
june07.pdf
(64kB)
The June 2007 Casteel Reporter
steelgurujune2007.pdf
(44kB)
Steel market condition information
may07.pdf
(92kB)
The May 2007 Casteel Reporter
steelgurumay2007.pdf
(88kB)
Steel market condition information
finemanbio.pdf
(44kB)
Biography of Howard Fineman, speaker at the 2007 SFSA Annual Meeting
SBB Steel Markets.pdf
(304kB)
Steel - Global Impacts to North American Minimill Competitiveness, by Thomas A. Danjczek, President, Steel Manufacturers Association - speaker at the 2007 SFSA Annual Meeting
april07.pdf
(152kB)
The April 2007 Casteel Reporter
steelguruapr2007.pdf
(380kB)
Steel market condition information
march07.pdf
(1.5MB)
The March 2007 Casteel Reporter
steelgurumar2007.pdf
(240kB)
Steel market condition information
hexcr-fiore.pdf
(112kB)
Information on Hexavalent Chromium
february07.pdf
(52kB)
The February 2007 Casteel Reporter
steelgurufeb2007.pdf
(192kB)
Steel market condition information
january07.pdf
(56kB)
The January 2007 Casteel Reporter
steelgurujan2007.pdf
(260kB)
Steel market condition information
december06.pdf
(544kB)
The December 2006 Casteel Reporter
internapp.pdf
(56kB)
SFSA Internship sponsorship information and form
steelgurudec2006.pdf
(220kB)
Steel market condition information
november06.pdf
(136kB)
The November 2006 Casteel Reporter
steelgurunov2006.pdf
(352kB)
Steel market condition information
october06.pdf
(48kB)
The October 2006 Casteel Reporter
september06.pdf
(331kB)
The September 2006 Casteel Reporter
august06.pdf
(420kB)
The August 2006 Casteel Reporter
steelbus0806.pdf
(28kB)
Industry business numbers and graphs only
july06.pdf
(660kB)
The July 2006 Casteel Reporter
steelbus0706.pdf
(124kB)
Industry business numbers and graphs only
China6-22-2006.pdf
(296kB)
Evaluation of Chinese Economy and Trading Practices
Chinese Steel Subsidies Paper.pdf
(396kB)
The China Syndrome: How Subsidies and Government Intervention Created the World's Largest Steel Industry
RL32333.pdf
(184kB)
CRS Report for Congress - Steel: Price and Policy Issues. Update June 26, 2006
june06.pdf
(132kB)
The June 2006 Casteel Reporter
China tour tentative list-0606.pdf
(16kB)
Tentative list of plants to be visited on the tour of China
may06.pdf
(540kB)
The May 2006 Casteel Reporter
steelbus0506.pdf
(28kB)
Industry business numbers and graphs only
HexCr monitoring.pdf
(76kB)
Exposure Monitoring Guidance for Compliance with the new OSHA Standard fro Hexavalent Chromium
KFTA comments.pdf
(400kB)
U.S.-Republic of Korea Free Trade Agreement: Written Comments Concerning the Probable Economic Effect of Providing Duty-Free Treatment for Imports
AMMEX EERE-ITP.pdf
(28kB)
EERE's Industrial Technologies Program: Proven Returns on Federal and Industrial Investments
april06.pdf
(80kB)
The April 2006 Casteel Reporter
emsguide.pdf
(1MB)
Environmental Management Systems Implementation Guide for the foundry sector, USA EPA
AreaSourceUpdate.pdf
(168kB)
Iron & Steel Area Source rule
march06.pdf
(124kB)
The March 2006 Casteel Reporter
monroe-outlookSpring2006.pdf
(756kB)
Economic outlook presentation given by Raymond Monroe at the SFSA Spring Management Meeting on March 9, 2006
lashinsky-outlook2006.pdf
(36kB)
Economic outlook presentation given by Bernard Lashinsky at the SFSA Spring Management Meeting on March 9, 2006
keramida-annual compliance calendar.pdf
(148kB)
Regulatory Compliance Calendar for Steel Foundries by Keramida
keramida-Env Audits.pdf
(48kB)
Environmental Audits in the Primary Metals Sector - Jim Schifo, Keramida
keramida-Regulatory Calendar - 2006.pdf
(1.1MB)
Common Environmental Compliance Deadlines - Keramida
February06.pdf
(496kB)
The February 2006 Casteel Reporter
china exports surge.pdf
(20kB)
China steel exports surge due to domestic overcapacity
2005CHINASD_0106.pdf
(68kB)
Chinese Steel Industry - Record Steel Output with Big Decline in Net Imports in 2005
Measurement Error - ISU.pdf
(388kB)
Measurement Error of Visual Casting Surface Inspection - Iowa State University
january06.pdf
(51kB)
The January 2006 Casteel Reporter
december05.pdf
(495kB)
The December 2005 Casteel Reporter
USCCCHINAexec_summ_05.pdf
(82kB)
USCC Executive Summary on China Trade
november05.pdf
(83kB)
The November 2005 Casteel Reporter
hexcr-nov05.pdf
(1,041kB)
Congressional letters on Hexavalent Chromium
october05.pdf
(79kB)
The October 2005 Casteel Reporter
rdtaxcredit.pdf
(77kB)
Presentation on the R&D Tax Credit given at the 2004 SFSA Annual Meeting
september05special.pdf
(15kB)
Special September 2005 Casteel Reporter about the possible impact of a natural disaster on the steel casting industry
september05.pdf
(81kB)
The september 2005 Casteel Reporter
testbars.pdf
(1,043kB)
"Test Coupons and Casting Quality" and "Mechanical Properties of Test Bars Compared to Castings"
august05.pdf
(455kB)
The August 2005 Casteel Reporter
MoriciSteelPrices.pdf
(62kB)
Manufacturing and Steel Prices, by Peter Morici, February 2005
China prices 7-2005.pdf
(385kB)
Prices of Castings, Foundry Raw and Auxiliary Materials in Some Regions of China
pub3771.pdf
(3,110kB)
US ITC Publication 3771, Foundry Products: Competitive Conditions in the U.S. Market
july05.pdf
(70kB)
The July 2005 Casteel Reporter
WFO2005 Paper.pdf
(305kB)
World Foundry Organization paper on the last 20 years of steel casting research
june05.pdf
(54kB)
The June 2005 Casteel Reporter
SFIC Washington Forum OSHA.ppt
(164kB)
Presentation on OSHA Proposed PEL for Hexavalent Chrome, in PowerPoint format
SFIC Washington Forum OSHA.pdf
(453kB)
Presentation on OSHA Proposed PEL for Hexavalent Chrome, in PDF format
may05.pdf
(197kB)
The May 2005 Casteel Reporter
MACT-Scrap.pdf
(159kB)
Amendments to the Scrap metal and Inspection provisions of the Iron and Steel Foundry MACT
april05.pdf
(115kB)
The April 2005 Casteel Reporter
IntlTradeEvents.pdf
(38kB)
International Trade Events
equipment0405.pdf
(49kB)
Equipment Available
march05.pdf
(590kB)
The March 2005 Casteel Reporter
february05.pdf
(624kB)
The February 2005 Casteel Reporter
january05.pdf
(483kB)
The January 2005 Casteel Reporter
afs-gac.pdf
(568kB)
AFS Government Affairs Conference Information
december04.pdf
(292kB)
The December 2004 Casteel Reporter
november04.pdf
(445kB)
The November 2004 Casteel Reporter
october04.pdf
(223kB)
The October 2004 Casteel Reporter
september04.pdf
(489kB)
The September 2004 Casteel Reporter
august04.pdf
(414kB)
The August 2004 Casteel Reporter
antitrust.pdf
(59kB)
General Rules of Antitrust Compliance & Antitrust Policy Statement of Steel Founders' Society of America
july04.pdf
(278kB)
The July 2004 Casteel Reporter
june04.pdf
(242kB)
The June 2004 Casteel Reporter
may04.pdf
(840kB)
The May 2004 Casteel Reporter
Nolan_Dollars.pdf
(6,013kB)
Dollars and "Sense" presentation by John Nolan, Vice President, Steel Dynamics, Inc.
Nolan_Dollars_Sequel.pdf
(3,103kB)
Dollars and "Sense" "The Sequel" presentation by John Nolan, Vice President, Steel Dynamics, Inc.
april04.pdf
(333kB)
The April 2004 Casteel Reporter
march04.pdf
(428kB)
The March 2004 Casteel Reporter
  Due to our office move, the February 2004 Casteel Reporter was not produced.
january04.pdf
(211kB)
The January 2004 Casteel Reporter
december03.pdf
(522kB)
The December 2003 Casteel Reporter
november03.pdf
(253kB)
The November 2003 Casteel Reporter
october03.pdf
(232kB)
The October 2003 Casteel Reporter
september03.pdf
(322kB)
The September 2003 Casteel Reporter
august03.pdf
(219kB)
The August 2003 Casteel Reporter
july03.pdf
(550kB)
The July 2003 Casteel Reporter
june03.pdf
(175kB)
The June 2003 Casteel Reporter
may03.pdf
(175kB)
The May 2003 Casteel Reporter
april03.pdf
(277kB)
The April 2003 Casteel Reporter
march03.pdf
(377kB)
The March 2003 Casteel Reporter
february03.pdf
(256kB)
The February 2003 Casteel Reporter
january03.pdf
(266kB)
The January 2003 Casteel Reporter
december02.pdf
(500kB)
The December 2002 Casteel Reporter
  Due to circumstances beyond our control, the November 2002 Casteel Reporter is not available online.
october02.pdf
(204kB)
The October 2002 Casteel Reporter
september02.pdf
(251kB)
The September 2002 Casteel Reporter
august02.pdf
(159kB)
The August 2002 Casteel Reporter
june02.pdf
(324kB)
The June 2002 Casteel Reporter
may02.pdf
(497kB)
The May 2002 Casteel Reporter
april02.pdf
(518kB)
The April 2002 Casteel Reporter
march02.pdf
(255kB)
The March 2002 Casteel Reporter